VUKA ENGINEERING & CONSTRUCTION

Fabrication, Installation, Construction & MAINTENANCE of Water Treatment Plant

CRANE TRUCK, TRANSPORT, MAN BASKET & RIGGING

Bolted Tanks Supply, Installation and jack rental

Frankfort:  083 269 4697

Springs:      082 699 4918

                         069 832 2912    

Our Service Range Includes:

OUR SERVICES INCLUDE:

Fabrication, Installation and Construction of Water Treatment Plants Including Crane Truck and Rigging

We Supply Bolted Tanks and Use our Tank Jacks to Install Bolted Tanks

Bolted Tank Jack Rental

We have 73 tank jacks that we use to construct bolted and welded tanks.

Jacks are used to erect sectional glass coated carbon steel tanks or stainless steel tanks complete with roofs.

Jacks can be used to construct tank walls without the need of using other lifting equipment or scaffold.

The installers stand on the ground during the installation of the tank plates and the jacks are then used to lift the tank during construction, this allows for a much safer installation as the risk associated with working on scaffold and working at heights are eliminated.

The tank roof is fitted to the first strake and the roof is completed before it is lifted allowing the roof to be constructed at a much lower level.

All tank pipe stubs and access ladders are bolted to the tank during the lifting stages of the tank.

The methods using jacks for the construction of tanks are well established and proven and have been used for years with great success.

The jacks are load tested after each time it is used and when they are placed in storage to ensure that they work efficiently with minimal risk.

On completion of any of the tests a certification document is issued and will be available for inspection on site.

Vuka Engineering and Construction or the Client will appoint a site supervisor to take control of the day to day site activities, this supervisor will be trained, experienced and competent in the set up and operation of the purpose made tank jacking equipment.

The remaining crew members will be trained and fully conversant in the use of jacking equipment.

Lifting jacks are positioned at vertical sheet seams.

Jack base plates and gearboxes are bolted to the base concrete.

PTO shafts are fitted between jacks and the tank will be lifted as one unit.

The jacks are cost effective and safer to use.

We market and sell tanks on behalf of a professional tank manufacturer dedicated to the design and fabrication of bolted storage tanks. 

We will provide a cost effective service for your tank requirements.

Vuka team members have managed the installation of more than 50 bolted tanks in South Africa and Africa over the last 20 years.

Our 73 tank jacks are used for a safe and cost effective installation.

Our crane truck unload material and lift roof beams and other material for tank construction and other mechanical installations.

We have trained installation teams to install tanks.

Bolted Tank Installations

Bolted Tank Installation

We use our 73 tank jacks to construct bolted tanks and can also provide our crane truck to lift structural roof beams and roof plates into position.

We have support structures that we use to support the centre of the tank roof beams during the construction of the first strake. The centre support structure can be removed after the construction of the first strake is completed and when the roof beam installation is complete.

We have steel section that can be bolted to the concrete base and to the jacks that will allow the jacks to be placed on the outside of the tank during construction. These steel section is mainly used were other concrete structure and equipment prevent the placing of the jacks in the inside of the tanks.

We have skilled teams for the installation of the tanks.

Our first tank was installed by the team in 2004 and is 32 meters in diameter.

Ernest senior was involved in the construction of more than 50 tanks in South Africa and Africa and have provided training to many tank installers over the last 20 years.

We service and maintain bolted tanks.

Crane Truck and Rigging

  • Collect, deliver, rig and installation service.
  • Crane truck rental and qualified operator.
  • Crane truck cherry picker man basket can also be supplied to lift workers to operate in elevated positions up to a height of 21 meters. 
  • The crane can be operated with a remote that allow the operator to stand at the point of lifting and rigging.
  • The telescopic boom can reach 21 meters and lift 860kg fully extended.
  • The telescopic boom is equipped with a 3-ton winch and 30-meter cable that allow installation of equipment in basements or other restricted areas.
  • A crane truck can be deployed in buildings and areas with limited access.
  • We also supply a flatbed trailer that fit on the truck to allow loads with a small footprint to be lifted and load in restricted areas.
  • The crane is equipped with a “Napoleon knuckle” that allows the crane to lift loads horizontally with a very low boom height, also allowing the crane to pull loads out of containers.
    The 14-meter-long triaxle flat deck trailer can load 6 and 12-meter container.
  • The trailer is equipped with removable side stakes to transport pipes and large volume items that need to be stacked.
  • Certified installation and rigging team available.
  • We can load, deliver and install equipment eliminating the need for a truck and crane to transport and offload equipment. Coordinating the crane and truck is always a challenge for site management.
  • High lifting capacity.
  • Certified lifting equipment available.
  • Certified for industrial sites.

Mechanical Installations

Mechanical Installation

We can fabricate and install water treatment equipment in mild steel, stainless steel, aluminium, PVC, HDPE and GRP. We fabricate pump, UF, RO, EDI, GTM, Ozone, Oxygen and other skids.

We fabricate pipes in steel and plastics.

· We use all types of welding machines including HDPE and Electrofusion welders.

· We have a large number of hand tools to do small, medium and large fabrications and installations in a workshop and on site.

  • Transportation and rigging services
  • Corrosion protection and wear lining services
  • Plant integrity surveys
  • Plant commissioning
  • Plant maintenance
  • Plant operation and maintenance training
  • Project management
  • Skilled and semiskilled labour hire on secondment
  • Tank jack rentals
  • Specialized tool rental with operators

Plant & Equipment Rental

Rent tools and equipment with trained and certified operators.

1. HDPE electrofusion machines, hydraulic but welding machines, socket welding and plastic fusion hot air gun.

2. Huck bolt machine, hydraulic steel punch, threading machines from ½ inch to 4 inch, welding equipment and welders, grinders, 3 phase and 220V generators, compressors, and other hand tools and equipment.

3. 4X4 TLB, flat bed and car trailers.

4. Diesel pump, electric submersible and other pumps.

5. Site offices with air conditioners, shipping storage containers, ablution block.

6. Concrete bucket, wacker, compactor roller 760mm, concrete mixer and other civil equipment.

7. Circular saw, wood plainer and other wood working tools.

8. Survey equipment including theodolites, dumpy levels, laser level and other measuring equipment.

9. Scaffold towers.

10. And other plant and equipment.

Please enquire for other plant and equipment not mentioned above.

Steel Fabrication

What are Vuka Engineering & Construction’s Capabilities?

We have a fully equipped fabrication facility that can currently handle around 20-30 tons of finished materials per month ranging from:

  • Milling
  • Turning
  • Plasma Cutting
  • Cropping
  • Cutting
  • Hug Riveting
  • Bending
  • Forming/Rolling
  • Drilling
  • Punching
  • Welding

MIG/TIG
Spot
CO2
HDPE bud welders
Plastic electrofusion welders

Maintenance

We maintain water treatment plants including, mechanical, electrical and instrumentation. We utilize our crane truck to remove equipment to do repairs in our workshop or to transport items to the manufacturers for repairs.

Plastic & Skid Fabrication

What are Vuka Engineering Fabrication Capabilities?

We have a fully equipped fabrication facility that can fabricate items in PVC, HDPE, Polypropylene, PTFE, GRP and other materials:

Welding:

  • HDPE bud welders with coded welder
  • Plastic electrofusion welders with coded welder

Moulds and GRP:

  • We have made fibreglass moulds and fabricated items using GRP

Maintenance and installations:

  • We maintain and repair plastic and GRP items on water treatment plants. Industrial and agricultural sites.

Trailer Fabrication

What are Vuka Engineering & Construction’s Capabilities?

We have a fully equipped fabrication facility that can fabricate, repair and maintain trailers.

We are SANS registered.

We only fabricate high quality steel or stainless steel trailers.

All 6 meter or shorter mild steel trailers are completely fabricated before they are disassembled for the hot dip galvanizing process.

The trailers are then galvanized to conform to SANS standards.

The trailers are reassembled after galvanizing ensuring that trailers last without the risk of corrosion.

We manufacture customised trailers for our clients that have a demand for high quality trailers that last.

We use 3mm steel or thicker for most structural parts to allow material to be hot dip galvanized without distorting.

We strip, reconstruct and do maintenance on all trailers.

Advantages of our trailers:

  • Extremely Long Life
  • There is Less Maintenance Required
  • Reliability
  • Tougher
  • Replaceable bolt on parts
  • Adjustable ground clearance
  • Removable floor panels
  • Tipping action
  • Versatile design
  • Superior in every way  

Galvanised steel has a strong protective coating of zinc that makes galvanising a corrosion protection solution for steel that is intended to have a long service life and self-maintaining.

Civil Construction

CIVIL CONSTRUCTION OVERVIEW

Our JV partner Tau Construction is a registered company specializing in all aspects of civil construction and service our clients with integrity and personal dedication.

Vuka Engineering and Construction teams have completed many projects combining our civil and mechanical skills.

We coordinate our work activities to provide a cost effective service.

WE OFFER OUR SERVICES:

· Direct supervision of all work at the job site.

· Quality control.

· Scheduling subcontractors and material deliveries.

· Continuous updating of safety.

· Project management.

· Strong work ethic.

CIVIL SERVICES

· Excavation

· Earthworks

· Civil construction

· Structures

· Blasting/chemical blasting

· Paving

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Jacques:    082 699 4918

 Audette:    082 553 1328

                  

Email:
admin@vukaec.co.za
audette@vukaec.co.za

Frankfort – Free State

Ernest:   083 269 4697 ernest@vukaec.co.za

Visit Us:

Office and Workshops:
20 Vogelstruisbuilt Rd
Daggafontein
Springs – Gauteng

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